Fully Enclosed Type Substation Field Use Vacuum Transformer Oil Purification Machine 6000 Liters/Hour
working principle
When the oil filter is working, the oil enters the primary filter through the inlet under the action of the pressure difference between the inside and the outside, and the large particle impurities are filtered out. After the oil is heated by the multi-stage infrared, it enters the special personalized vacuum separator and is separated in the vacuum. The mist is formed in the first shape, and then formed into a film shape, so that the contact area in the vacuum is expanded by hundreds of times. The moisture in the oil is rapidly obtained under the conditions of high heat, high vacuum, large surface and high pumping speed. It is vaporized and discharged by a vacuum system.
The water vapor discharged from the upper part of the vacuum separator is first cooled and dehumidified by the condenser, then cooled into the cooler, and the condensed water is discharged into the water storage device, and the gas after being condensed and dehumidified twice is finally discharged into the air by the vacuum pump.
The dry oil after vacuum dehydration in the vacuum separator is raised from the negative pressure to the positive pressure by the oil pump, and after filtering, the clean oil is discharged from the oil outlet to complete the entire oil purification process.
Technical Parameters:
| Parameters | Unit | ZYD-30 | ZYD-50 | ZYD-100 | ZYD-150 | ZYD-200 | ZYD-250 | ZYD-300 |
| Flow Rate | L/H | 1800 | 3000 | 6000 | 9000 | 12000 | 15000 | 18000 |
| Working Vacuum | Mpa | -0.08 ～-0.099 |
| Working Pressure | Mpa | ≤ 0.3 |
| Temp Range | ℃ | 20 ～80 |
| Power Supply | | 380V, 50Hz, 3Phase( As per required) |
| Working Noise | Db | 60 - 80 (Depended on the configuation) |
| Heating Power | KW | 30 | 60 | 90 | 135 | 150 | 165 | 180 |
| Total Power | KW | 35 | 67.5 | 101.5 | 149 | 164 | | 198 |
| Inlet/Outlet Diam | MM | 25 | 32 | 42 | 50 | 50 | 60 | 60 |
| Weight | KG | 450 | 550 | 750 | 950 | 1200 | 1850 | 2000 |
| Size | Length | MM | 1450 | 1450 | 1750 | 1850 | 1950 | 2050 | 2150 |
| Width | MM | 950 | 1000 | 1250 | 1300 | 1350 | 1400 | 1450 |
| Height | MM | 1700 | 1750 | 1950 | 2000 | 2050 | 2100 | 2150 |
| AFTER TREATMENT |
| Dielectric Strength | KV | ≥ 75-85 |
| Water Content | PPM | ≤ 3 |
| Gas Content | % | ≤ 0.1 |
| Particle Size | μ | ≤ 3 |
| Cleanliness ≤NAS 1638 Grade 5 |
Application:
Fully Enclosed Type Substation Field Use Vacuum Transformer Oil Purification Machine 6000 Liters/Hour,Series ZYD Double-stage vacuum transformer oil purifier can remove the water, gas and impurities in insulation oil high-efficiently, increasing the pressure force and quality of oil, make the oil limiting voltage-withstand value much higher and make sure the electric device running safely. The machine is mainly used for electric power department and industries to deal with various oils such as transformer oil, mutual oil, switch oil, dielectric oil and so on. It also can be used for filtration of more than 110KV substation live line work onsite. Meanwhile, as the bridge-type vacuum linking system, Series ZYD oil purifier can be used as independent vacuum source with functions of vacuum drying and vacuum oiling.
Feature:
1. Double-stage vacuum system, strong power of vacuum evacuating, ultimate vacuum value ≤ 5Pa.
2. Big capacity of moisture ands gas separating chambers, efficient oil film sprayer, increasing separating size and separating time to ensure the dry-level and dielectric strength of oil improving greatly.
3. Duplex-Stereo film evaporation technology, combined with unique and advanced dewatering, degassing components, can rapidly and effectively separate water, gas from oil.
4. Multi-stage precision filtration system, mesh filtration combined with molecular adsorption technologies, which can purify oil high efficient and make oil highly pure.
5. Efficient electric heating system, heating uniformity, less power consumption, safe, and reliable.
6. Double-infrared liquid level sensor, pressure protective system and foaming elimination system to ensure machine operating easy and safely.
7. Adopt interlocked protective system, which connect oil pump, heater and liquid level sensor, avoiding blank heating, blank pumping, oil leak and electricity leak. If there is any fault, machine will be power off automatically.
8. It can be operated both online and offline of transformers.
9. Can be used independent device for vacuuming transformers which are above 110KV and can vacuum oil filling for power equipment.
10. Can work online for 150 hours continuously, high reliable and long time running.
11. Installed by PLC programming control system to achieve machine working fully automatically.
Automatic PLC Equipped Double Stage High Vacuum Transformer Oil Treatment Machine | Vacuum Oil Dehydration Plant ZYD-100 is mainly used for electric power department and industries to deal with various oils such as transformer oil, mutual oil, switch oil, insulating oil, dielectric oil and so on. The transformer oil purifier machine is especially for purifying the insulation oil in all kinds of large power equipment that are above 110KV, especially for the altitude is over 500-1000 meters. Our transformer oil filtration unit can remove the free and dissolved water, gas and particles from oil high-efficiently, and improve dielectric value of treated oil to be higher than 75~85KV, and increase the pressure force and quality of oil, make sure the electric device running safely. This oil purification system is very suitable for the large power electric equipment and transformers.
Advantage:
Fully Enclosed Type Substation Field Use Vacuum Transformer Oil Purification Machine 6000 Liters/Hour,ZYD-100 Double-stage vacuum transformer oil treatment machine can quickly remove water, trace water, dissolved gas, particles as well as acetylene, hydrogen, methane and other harmful ingredients from oil effectively to improve oil's dielectric strength, effectively making sure electric equipment working safely and normally. As the bridge-type vacuum linking system that also can be an independent vacuum power supply, which can vacuuming and oil injecting for electric insulation devices.
Vacuum Dehydration(Degas) system
Our Double-horizontal vacuum evaporation vessels can enlarge evaporation area efficiently. The heater, being places in the vacuum vessels, becomes an evaporator. Thus the evaporation areas of Double-horizontal vacuum vessels are three times more than of the common vacuum vessel. This innovation can dehydrate and degas effectively and separately. This optimal structure of the dehydration (degas) system enlarge the surface area of oil exposed to the vacuum system and extends the flowing distance of the oil in the vacuum system. Thus there has sufficient time to remove the moisture and gas from the oil by vaporization.
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